Introduction

Envelope sizes are quoted in two unit systems, and neither one converts cleanly to the other. US commercial sizes were designed in inches, ISO sizes were designed in millimetres, and a conversion that looks trivial — one inch equals 25.4 millimetres — produces answers with long decimals that have to be rounded before they are useful.

That rounding is where ordering mistakes begin. A size quoted as 4.33 inches is really 110 millimetres, and treating the rounded figure as exact is how buyers end up with an envelope that does not quite fit.

This guide gives the conversion formula, the rounding convention, and a full conversion table covering the US commercial sizes and the ISO C, B, and A series in both units.

Why Conversions Cause Problems

Three properties of envelope sizing make conversion harder than it looks.

PropertyConsequence
Two design originsUS sizes are inch-native, ISO sizes are mm-native
Non-terminating decimals110 mm is 4.3307… inches, not 4.33 exactly
Rounded catalogue figuresPublished inches are already approximations

The practical result is that a converted figure should be treated as a description, not a specification.

If you order by…Use
InchesUS commercial sizes (#10, #9, 6×9)
MillimetresISO sizes (DL, C4, C5, C6, B5)
A converted figureConfirm the original unit before ordering

The Conversion Formula

The conversion is a single multiplication or division.

DirectionFormula
Inches to millimetresmm = inches × 25.4
Millimetres to inchesinches = mm ÷ 25.4

Worked examples:

OriginalCalculationResult
#10 width: 4⅛ in4.125 × 25.4104.8 mm
#10 length: 9½ in9.5 × 25.4241.3 mm
DL width: 110 mm110 ÷ 25.44.33 in
DL length: 220 mm220 ÷ 25.48.66 in

The US figures convert to short decimals and then to round millimetres; the ISO figures convert to long decimals that round to two places.

Rounding Conventions

Published conversions vary in how many decimal places they carry.

PrecisionExample (110 mm)Typical Use
Exact4.3307086 inEngineering, never catalogue
Two decimals4.33 inCatalogue listing
One decimal4.3 inRough comparison
Fractional4 5/16 inNorth American stationery

For ordering, the safe rule is to specify in the unit the envelope was designed in:

EnvelopeDesign UnitSpecify In
#10, #9, #6¾InchesInches
DL, C-series, B-seriesMillimetresMillimetres

US Commercial Sizes

These sizes are inch-native; the millimetre figures are conversions.

SizeInchesMillimetres
#6¾3⅝ × 6½ in92.1 × 165.1 mm
#7¾ (Monarch)3⅞ × 7½ in98.4 × 190.5 mm
#93⅞ × 8⅞ in98.4 × 225.4 mm
#104⅛ × 9½ in104.8 × 241.3 mm
6×96 × 9 in152.4 × 228.6 mm
9×129 × 12 in228.6 × 304.8 mm
10×1310 × 13 in254 × 330.2 mm

Note that the US sizes convert to millimetre values with one decimal, not to round numbers — a #10 is 104.8 mm wide, not 105 mm.

ISO C-Series Sizes

These are millimetre-native; the inch figures are conversions.

SizeMillimetresInches
C6114 × 162 mm4.49 × 6.38 in
C5162 × 229 mm6.38 × 9.02 in
C4229 × 324 mm9.02 × 12.76 in
SizeHoldsDetail Page
C6A4 folded in quarters
C5A4 folded in halfC5 envelope size
C4A4 flatC4 envelope size

ISO B-Series Sizes

The B-series sits between A sizes, and these are millimetre-native.

SizeMillimetresInches
B6125 × 176 mm4.92 × 6.93 in
B5176 × 250 mm6.93 × 9.84 in
B4250 × 353 mm9.84 × 13.90 in

ISO A-Series Reference

The A-series defines the paper, not the envelope, but the figures are needed when checking whether contents will fit.

SizeMillimetresInchesFits Envelope
A6105 × 148 mm4.13 × 5.83 inC6
A5148 × 210 mm5.83 × 8.27 inC5
A4210 × 297 mm8.27 × 11.69 inC4

The DL format is the exception: it is sized to hold an A4 sheet folded in thirds rather than to hold a whole A size. For its dimensions, see the DL envelope size page.

FormatMillimetresInches
DL110 × 220 mm4.33 × 8.66 in

Master Conversion Table

The full list in one place, sorted by approximate size.

EnvelopeMillimetresInchesSeries
#6¾92.1 × 165.13⅝ × 6½US
#7¾ Monarch98.4 × 190.53⅞ × 7½US
#998.4 × 225.43⅞ × 8⅞US
#10104.8 × 241.34⅛ × 9½US
DL110 × 2204.33 × 8.66ISO
C6114 × 1624.49 × 6.38ISO
B6125 × 1764.92 × 6.93ISO
6×9152.4 × 228.66 × 9US
C5162 × 2296.38 × 9.02ISO
B5176 × 2506.93 × 9.84ISO
C4229 × 3249.02 × 12.76ISO
9×12228.6 × 304.89 × 12US
B4250 × 3539.84 × 13.90ISO
10×13254 × 330.210 × 13US

For the complete size index, see our envelope sizes hub.

Three Ways Buyers Get the Size Wrong

Conversion errors tend to fall into three patterns.

1. Confusing the envelope’s outer size with its inner capacity.
An envelope listed at 110 × 220 mm is the outer dimension. The usable interior is smaller, and a 110 × 220 mm card will not fit inside it.

MeasurementWhat It Describes
Outer sizeThe finished envelope
Inner capacityWhat actually fits
Insert clearanceThe margin left for the contents

2. Treating a rounded conversion as exact.
4.33 inches and 110 millimetres differ by about a twentieth of a millimetre, which is harmless on its own — but a size rounded down by a full millimetre can be the difference between a card that slides in and one that catches.

RiskEffect
Rounding downContents too tight
Rounding upContents loose, may shift
Mixing units in one specLayout and tooling mismatch

3. Forgetting that postage class is judged on dimensions, not on the name.
A “6×9 envelope” and a “C5 envelope” are close in size, but postal class depends on actual measured dimensions and thickness, not on what the format is called.

CheckWhy
Measure the finished envelopeClass follows measurements
Measure the loaded thicknessThickness can change the class
Confirm current local limitsThresholds are not universal

Conclusion

Envelope size conversion is a single formula — inches × 25.4 for millimetres, or millimetres ÷ 25.4 for inches — but the answers need care, because US sizes convert to non-round millimetres and ISO sizes convert to long decimals. The reliable rule is to specify in the unit the envelope was designed in: inches for #10, #9, and #6¾; millimetres for DL and the C and B series.

Watch the three failure patterns: outer size is not inner capacity, a rounded figure is not exact, and postage class follows measured dimensions rather than format names. For the full size index, see our envelope sizes hub, or our guide to international envelope sizes.

Need a specific envelope size produced to an exact specification? Request a quote with the dimensions in the unit you want them made to.