The Short Answer
Custom printed envelopes typically cost $35–$150 per 1,000 pieces from a factory-direct supplier, depending on size, printing, and paper. Here’s an indicative breakdown:
| Envelope Type | Price per 1,000 |
|---|---|
| #10 business, 1-color print, 20lb | $35–$55 |
| #10 business, full-color CMYK | $60–$90 |
| A7 invitation, 2-color + finish | $70–$110 |
| Kraft, custom print | $45–$75 |
| Tyvek® / specialty material | $120–$250 |
| Custom size + new die | +$150–$400 (one-time die cost) |
The 6 Pricing Factors
1. Size and Die
Standard sizes (#10, A7, A9, 9×12, etc.) use existing dies — no die cost. Custom sizes require a new die, a one-time cost of $150–$400, amortized over your order.
2. Paper Stock
Paper grade is a major price driver:
- Standard white wove (20lb): baseline
- Premium smooth / laid (24–32lb): +10–25%
- Kraft (28–40lb): +5–15%
- Recycled / FSC-certified: +5–20%
- Tyvek® and specialty: +100–300%
3. Printing Method
| Method | Best For | Relative Cost |
|---|---|---|
| 1-color spot (offset) | Logos, return addresses | Baseline |
| 2-color spot | Branding, accents | +25% |
| Full-color CMYK | Photos, complex art | +60–100% |
| Digital (short runs) | Under 1,000 pcs | Per-piece higher |
4. Finishes
- Foil stamping: +$30–$80 per 1,000
- Embossing / debossing: +$25–$60 per 1,000
- Spot UV: +$20–$50 per 1,000
- Security tint: +$15–$40 per 1,000
5. Quantity (Volume Discounts)
Pricing falls steeply with volume:
| Quantity | Relative Unit Price |
|---|---|
| 1,000 | 1.00× |
| 5,000 | 0.55× |
| 10,000 | 0.40× |
| 50,000 | 0.28× |
6. Window / Closure Options
- Window patches: +$10–$25 per 1,000
- Peel & seal: +$15–$30 per 1,000
- Gummed flap: included
Factory-Direct vs. Retail Pricing
A factory-direct supplier (like us) removes distributor margins. Typical savings:
- 30–50% vs. domestic wholesalers
- 50–70% vs. retail print shops
- Setup fees are transparent — no hidden “art charges”
For a full pricing breakdown by order type, see our Custom Envelope Printing Cost Guide.
Get an Exact Quote
Pricing depends on your exact specifications. Send us your requirements — size, paper, printing, quantity — and receive a firm quote within 24 hours.