Every business envelope type serves a specific purpose. From #10 commercial envelopes for daily correspondence to 9×12″ catalog envelopes for marketing materials — this guide covers every standard business envelope style we manufacture, with custom options for each.
The #10 envelope (4⅛” × 9½”) is the standard business envelope worldwide. It fits a letter-size document folded in thirds — making it the workhorse of invoices, statements, and everyday business correspondence. We manufacture custom #10 envelopes with logo printing, window options, and your choice of closure type.
| Specification | Standard Options | Custom Options |
|---|---|---|
| Size | 4⅛” × 9½” | Custom dimensions available |
| Paper | 24lb White Wove | 28lb, Kraft, Recycled, Colored |
| Closure | Gummed | Peel & Seal, Self-Seal |
| Window | None or Single | Double Window, Custom Position |
| Printing | Blank | 1-Color Logo, Full-Color, Inside Print |
| MOQ | 1,000 pcs (custom print) | Higher volume = lower unit cost |
Standard business envelope without window. Used for general correspondence, letters, and marketing mail. Most economical option for everyday mailing.
One window showing the recipient address printed on the enclosed document. Eliminates the need for separate address labels. Perfect for invoices and statements.
Two windows — one for the recipient address, one for the return address. Both visible through the envelope. Common for reply envelopes and billing cycles.
Custom window envelopes are essential for businesses that mail invoices, statements, and forms. The window eliminates the need to print addresses on the envelope itself — the address on the enclosed document shows through. We manufacture windows in any size, position, and shape to match your document layout precisely.
| Window Type | Description | Common Size | Best For |
|---|---|---|---|
| Single Window | One opening for recipient address | 1⅛” × 4½” (standard) | Invoices, statements, business mail |
| Double Window | Recipient + return address windows | Custom per document | Reply envelopes, W-2, billing |
| Custom Position | Window at any coordinate | Fully custom | Forms with unique layouts |
| Custom Shape | Rounded corners, oval, branded | Fully custom | Premium branding |
Custom catalog envelopes and booklet envelopes are designed for mailing larger, flat materials — catalogs, brochures, annual reports, and legal documents. Available in open-side and open-end configurations with your choice of closure and printing.
Fits A5 booklets and tri-fold brochures. Popular for marketing mailers and product catalogs. Open-side or open-end available.
The standard for full-size catalogs, annual reports, and legal documents. Fits 8½×11″ sheets flat. Our most popular large-format envelope.
For oversized materials, thick documents, and bulk mailings. Extra capacity and durability for heavy contents.
Custom invitation envelopes are available across the full A-series range — from compact A2 greeting card envelopes to spacious A10 announcement envelopes. Square and baronial styles available for formal occasions. Premium paper stocks, foil stamping, and colored envelopes create a memorable presentation.
| Size | Dimensions | Fits | Best For |
|---|---|---|---|
| A2 | 4⅜” × 5¾” | 4¼” × 5½” card | RSVPs, gift notes, small greeting cards |
| A6 | 4¾” × 6½” | 4½” × 6¼” card | Invitations, save-the-dates |
| A7 | 5¼” × 7¼” | 5″ × 7″ card | Wedding invitations (most popular) |
| A9 | 5¾” × 8¾” | 5½” × 8½” card | Announcements, formal invitations |
Custom security envelopes protect sensitive documents with built-in security tints, tamper-evident seals, and durable materials. Tyvek® envelopes offer water, tear, and puncture resistance — ideal for shipping, medical, and legal documents where standard paper envelopes aren’t sufficient.
Printed interior pattern that obscures contents from view. Standard cross-hatch or custom pattern available. Essential for checks, financial documents, and confidential correspondence.
Special adhesive or perforation patterns that show visible evidence if the envelope has been opened. Used for cash handling, legal evidence, and high-security documents.
Made from DuPont™ Tyvek® — a spunbond polyethylene material that is water-resistant, tear-resistant, and puncture-resistant. Virtually indestructible in transit. Ideal for shipping and medical use.
Custom kraft envelopes offer a natural, rustic aesthetic with strong environmental credentials. Available in recycled and FSC-certified paper stocks — perfect for eco-conscious brands, sustainable e-commerce, and businesses that want their packaging to reflect their values.
| Paper Type | Weight | Appearance | Sustainability | Best For |
|---|---|---|---|---|
| Standard Kraft | 28–40lb | Natural brown, visible fibers | Recyclable | Shipping, rustic branding, eco mailers |
| Recycled Kraft | 24–28lb | Lighter brown, smoother | Post-consumer recycled content | Sustainability-focused organizations |
| FSC Certified | 24–28lb | White or natural | FSC chain-of-custody certified | ESG-compliant corporate mail |
| Envelope Type | Common Sizes | Typical Use | Customization | MOQ |
|---|---|---|---|---|
| #10 Commercial | 4⅛” × 9½” | Invoices, statements, correspondence | Logo, window, closure, paper | 1,000 |
| Window Envelopes | #10, 6×9, 9×12 | Invoices, forms, statements | Window size & position | 2,000 |
| Catalog / Booklet | 6×9, 9×12, 10×13 | Catalogs, brochures, legal | Size, paper, printing | 1,000 |
| Invitation (A-Series) | A2, A6, A7, A9 | Weddings, events, greetings | Foil, emboss, color | 500 |
| Security / Tyvek® | Multiple | Sensitive docs, shipping | Tint, seal, material | 1,000 |
| Kraft / Eco | All standard sizes | Eco brands, e-commerce | Printing, size | 2,000 |
| Fully Custom Size | Any dimension | Unique requirements | Everything | 2,000 |
Tell us your envelope type, size, and quantity — we’ll respond with a quote within 24 hours.
Explore our detailed resources on envelope manufacturing and customization.